Tuesday, April 7, 2015

Personalized PLM Tool - make it yours!

Lately I’ve been thinking about how you could make people adapt and embrace an enterprise system such as PLM. And those thoughts got me to ask these questions - How can you get a feeling of my PLM system? And how far do you need to go to get there?

An email application allows the user to categorize and label emails. A “Todo” application allows the user to categorize, label, set alarms, and flag tasks/todo. And cloud-solutions like Salesforce CRM that are built for flexibility allows the user some flexibility on the user interface and what information to focus on.

These examples allows the user to view and manage data in a highly personalized way, defined by the user.

Individual Personalization through settings and preferences

The above are examples of explicit interactions, and is therefore a result of the users’ direct manipulation of the UI.

If we would take the same approach but put into a PLM application context it could be:
  • Changes to color schema
  • Filtering of content
  • Hiding and moving UI components such as columns in a table or tabs/areas with blocks of functionality
  • Setting up dashboards which would potentially aggregate and analyze information and then display it in a tasteful way
  • “Clipboard” function which allows the user to put information into different buckets
Adaptive Design

But there is also something called implicit interaction, where the system adapts to the user and its context without the need for the user to interact with the UI directly. Some examples of this from the mobile world are when the background light changes on your device depending on the light around you or that depending on the movement of your device the text gets enlarged. In both case it’s something that allows the user to easier digest the information without having to tell the device what should be done to compensate for the conditions/context in which the information is digested.

A common usage of adaptive design in PLM applications is when the application is adjusted to the user’s profile. Roles, teams, skills etc can all be used to expose the user to a suitable set of information and functions.

There are also examples where adaptive design is attempting to use the situational and temporal context in which the user exists to create a better experience or more suitable set of information. Examples of that could be to adapt information to the location of user (geographically, inside or outside company network, etc), network connectivity or bandwidth.

Conclusion & What can we ask from the future?

We will “never” be able to know and anticipate what preferences the user has when it comes to how he wants to look at, work with, and analyze information. So the individual personalization is needed to create flexibility, at least when trying to address a larger user community.  I believe that personalization will have to be there in all the variants that we have today but more sophisticate. And that we will get more powerful capabilities to create dashboards, “feeds”, and searches which will allow the user to collect, view, and analyze information according to his preferences.

But here is an interesting observation; if you look at mobile apps you will not find that many personalization options which allows the user to adapt it. Instead they have to go for simplicity, where the app dictates how the user sees and uses the information. And still people get addicted.

So, what would happen if we join simplicity and personalization? Making the system adapt based upon users’ interaction with the it, instead of designing all preference and rules up front. Think “Recent opened” on steroids. Here are some examples on top of my mind how that could look like in a "PLM setting":
  • Get reminders based upon patterns that has been found in how you act. Examples could be that you have a reoccurring event. Let’s say that you normally check for orders to approve on Monday mornings or that you check the deliveries against the GANT chart on Friday afternoons. Now the system reminds you that “hey, have you forgotten to do X?” and perhaps event provide you with the capabilities to actually perform what she things you should do.
  • Or think of gmails categorization of your mails as important based upon how you have interacted with the sender in previous emails and chats, as well as which keywords that have been frequently occurring in the mails you recently have opened.
  • Search is another area which could be hugely improved by being more “sensible” to both context but also by users previous usage
In the above discussion I used the word system or application (singular). The assumption was that we need to address the need of the individual using one application. But maybe we can agree on that working within processes actually makes you use multiple different applications. And instead of using PLM as a label for a system we use it as a label for the concept. Then what makes PLM mine is that “your” information is following you independently of which application you might have in front of you at a certain point in time. And that the information is the center of attention and the applications are secondary and transparent. That is what would really benefit the user and give the user the notion of my - that your information actually follow you in a coherent and consistent way across applications throughout the complete process. That independent of application you would have your dashboards, feeds, federated searches, subscription inbox, etc available. Collecting information and actions from different sources and applications.




What do you think? How will the future look like for enterprise systems such as PLM in terms of personalization? Will we aim to be more adaptive in system design? And what use cases do you see will trigger it?

Robert Wallerblad

Monday, March 30, 2015

Why is it so difficult to measure PLM success?

Everybody talks about measuring the result of their PLM initiative but nobody does anything! This is of course exaggerated, but in general, there are too few companies knowing what PLM has given them (or cost them). Many companies do not really know if
the PLM project is a success or not. The result is that management only cares about PLM once a year when they see the cost in the budget. Why is it so and what can be done about it?

There are few numbers available

In my 18 years in the PLM business, I have seen very few monetary values of PLM achievements. Of course, the PLM solution providers have their slide decks with generic numbers and maybe a few concrete examples they use over and over again. It is difficult to use those numbers directly in another company. The KPI’s can be reused, but you have to have your own numbers to be able to trust them.

This quote from Accenture is quite illustrating:

“The CEO came to the department and asked: I have spent 100 million euros on the implementation – what are the business results? They couldn't give him a proper answer.”

Unfortunately, this CEO is not alone.

PLM vendors have Excel sheets where you fill in a predefined list of possible improvements. By magic, you get a huge number that nobody (except the PLM sales guy) trusts.

We use the lack of numbers also as an excuse. The others do not have the numbers so I will manage without them as well.

The engineer’s flaws

I think that one reason for this lack of measures is that it is mostly engineers (as me) which care highly about PLM. In addition, engineers have two flaws in this context:
  • We are satisfied when things work (then we move to the next task)
  • We want answers to be un-ambiguous
We engineers want efficient and consistent workflows and a CAD integration that works. Yes, it would be nice to know what value that brings, but what we really care about is getting it to work. We are satisfied when it works and we have a feeling that this is good for the company. We do not see the importance of measuring what value it brings.

Engineers also like things to be accurate and without uncertainty. Calculating a business benefit and ROI is not an exact science, thus we do not trust it and do not do it unless we have to. If we are forced to, we tend to look only at the benefits that we can measure and get an accurate number. E.g. number of documents stored, ECO throughput time etc. Such numbers can show how PLM progresses, but it does not tell so much about actual business value. We miss the big picture and do not put areas that maybe are more important but harder to measure. E.g. global collaboration enabling two sites to share resources and work together or increased service margins due to better access to information.

Do not know how to do it

Given the engineering background, we feel it is hard identifying what to measure and defining calculation methods that we trust. Many PLM people agree that it would be good to have these values, but do not know where to begin and give up before starting. Many PLM people think they lack the financial tools and understanding to attack this beast in a proper way. They focus instead on the things they know: Getting a good configuration management process in place.

Hard to measure

Yes, it can be hard to measure business benefits and you cannot always trust the numbers 100%. It is easier to measure reduced volume of products on storage or faster production processes than improved product information quality. ERP focus on physical products and things you have while PLM focus on virtual products and things you do not have. This is still no excuse. We have to start showing the value of PLM or it will continue to be a product development support tool or even just a CAD management tool.

A typical excuse is also that we lack the numbers from before PLM came in and do not have anything to compare with. That is the same as saying that PLM is cemented and will not improve beyond the initial improvement. If that is true, the management is right in not investing more in PLM.

Why do you need to measure PLM success?

PLM people always complain that ERP gets all the attention and PLM at the best gets the leftovers when it comes to management attention and budget. The typical complaint is that management (thus the budget owners) do not understand PLM and its importance. We can only blame ourselves. We are unable to talk to the management in a language they understand. My experience is that some ERP business values also can be tough to calculate, but the ERP guys and girls are much better at talking a language the management understands – business benefits, calculated savings, earnings and cost. If PLM people were able to do the same, PLM would be in a much better position.

You cannot expect management attention and large investments or operations budgets for PLM (at least not anymore) if you cannot show what PLM brings and an ROI that management trusts. A trend is that PLM investment decisions are done on C-level.

Another thing is that measures in itself give improvements as you put attention on the area and follow the progress.

What can you do?

We also touched this in a previous blog where we looked at data from PLM related processes with a method improvement focus. Here is another interesting blog from Melanie Manning about how to create effective metrics.

First, you have to agree on what to measure. Tie PLM to the business strategy. What is important for management? Where will your business go in the next 2 to 5 years? Identify the areas where PLM contribute to the overall business strategy. PLM can be an enabler for changing things. Identify KPI’s related to the business strategy.

Start thinking like the financial guys. Act like a business analyst. Is there is a business improvement somewhere supported by PLM? How can you measure it? Do not only focus on the bottom-up simple stuff. Look at the big picture and involve the business and management. Think about short-term, long-term, tangibles, intangibles, cost reduction and revenue increase. As a common exercise, you can find improvement areas. Get business and management to give their thoughts on possible improvements. If they give the numbers, they are more likely to trust the result.

Some examples are: Product introductions per engineering hour, degree of collaboration, engineering efficiency, number of executed projects, project execution time, increased service revenue, reduced number of applications, product error costs, degree of CTO vs ETO, amount of manual entries of information. You have to agree on what makes sense for your company. The trick is turning such KPI’s into money values.

The most important is to start measuring. Agree on some KPI’s and follow them over time. And show what the KPI’s mean in money.

Tore Brathaug

Sunday, March 8, 2015

You don’t know what you don’t know about PLM

It is hard for non-PLM experts to know all the aspects and possibilities of PLM solutions. I have seen it over and over again. How can companies looking for a PLM solution make the right choices? Should they start specifying what they need or should they just trust their hunch and pick the one on top of their mind?

The topic is also valid for companies that have had PLM for a long time and are stuck. It is hard to know how and in which direction to go. In this blog I focus on first, or even second time buyers that don’t have large PLM organizations and a lot of internal PLM knowledge.

PLM can be so much

There are as many opinions about what PLM is as there are people. On an overall level you can probably agree that the core is:
  • Part Management
  • BOM Management
  • Document Management
  • Change Management
Throw in some CAD integrations and an ERP integration. Maybe variant management or project management. Or maybe PLM are all the tools and processes creating or managing product information?

An enterprise PLM solution like Teamcenter, Windchill, Agile and Enovia has an enormous breadth, but there is also a challenge to understand the details in a selected PLM area. For example CAD integration or the change management process.

The core functionality mentioned above is really not more than classical PDM and which what most companies still need the most. But it can be hard enough. There are so many details that you probably didn’t think you had to care about.

  • What should the naming rules be? Running number? Any logic?
  • What metadata do you want need, and can you agree on it? How does that match for instance ERP?
  • What are the approval steps for different object types? What is an object type by the way?
  • Easy revisioning in development and full blown change process in productionmanufacturing?
  • How do you get a BOM from CAD? Can you use it directly?
  • Etc.

There is so much detail in core PDM that you will not be able to cover it all during an evaluation phase. The devil is in the details and some of these differences can have significant impact on your way of working. Unless you really know what to look for you will not be able to identify the details that matters for you until you implement or even roll out the solution.

The evaluation process

Buying PLM is like buying a house. You visit the house one or maybe two times for half an hour. You read the prospect and then pay more than you planned. Then you get surprised a couple of months later when you get the house as there are so many details you see now that you could not possible see during the sales process. The good thing is that the human brain usually rationalizes bad decisions to look good. The good things about the house is exaggerated and the bad things are ignored. It can be the same with PLM. However, problems with PLM tends to be visible to others than the ones making the decisions, and that makes the bad things hard to ignore.

The problem with buying a PLM system, and a house, is that unless you are an expert you don’t know what to look for. You look at all and end up looking at nothing and make a decision based on who did the best demonstration and who you trusted most in the sales process. By the way: those people you trust the most are not likely to be part of the implementation anyway.

The sales presentations (and the information you find on the vendor’s websites) from the competitors can probably be switched without you noticing. On a sales level all solutions can do everything. You have to find the differences yourself. I like this quote from David Stewart at Zerowait-state: "..it’s hard to discern which is the better (PLM) choice. I still feel like the best way to know or choose is based on experience".

To compensate for not being able to see clear differences between the PLM solutions you typically describe what your requirements are and send out RFQs with a lot of details. If you are considering any of the enterprise tools the problem is that the solution providers probably can say yes to almost all and do the same things as the competitors. It is very hard to distinguish PLM solutions based on a list of requirements. See this blog for some insights to why traditional RFQ processes is a problem.

The typical tendencies when specifying needs/requirements as first time buyers are:

  • Not to specify at all or on a so high level it does not give any value. The answers all look the same. You end up picking the one you know or the one you believe the most in.
  • Or specifying in detail everything you can think of. You spend tremendous effort in detailing a very long list of requirements to be sure you cover all aspects. You end up with a complex solution.

The first one might be as good as the second. A big requirements phase is a danger in itself. You easily end up specifying today’s way of working. You don’t see all the changes a PLM solution should bring.

I suggest that you spend more time on reference visits and focus on the supplier, and not that much on the PLM solution itself. Find some of the references yourself. Don’t just take the ones that are picked by the suppliers. The key question: Is the supplier capable to be a long-term partner ensuring your success?

Hard to differentiate the PLM tools (even for experienced people)

I have been both on the specifying side as a customer, on the response side as an implementer and now on the customer side as an advisor in many PLM evaluations. And I see it again and again. The people evaluating PLM solutions are not able to distinguish clearly and rationally between the different options.

It is very hard to find facts about the differences. And the truth is that on a high level the differences among the enterprise PLM tools are quite small. You will see differences if you consider some lighter “PLM” solutions that are more CAD management oriented or ERP with PLM functionality. But even there it might be difficult. For CAD management oriented tools they might fall short on multi-CAD and integration to ERP. For ERP they might fall short on CAD integrations or on advanced PLM functionality like systems engineering. But for the core functionality it will seem that they all can do it.

The vendor’s tendency

The vendors tend to fall into one of two categories:

  • The oversimplifyers – They oversimplify the message and the effort. This makes it easy to understand for management and other stakeholders that are not experts in this field.
  • The scope-extenders – They want to extend the scope to show all the magnificent solutions they have that you didn’t ask for in the beginning

Be very aware of people in the extreme end of these two.

  • The too good to be true is usually that. You will end up with a limited solution and realize you got less than you expected.
  • The large scope might be too large. You end up with a very long and complex project which is more expensive than you thought and it is hard to get the organization on-board.

The sales guys anyway will paint a nice picture. The challenge for you is to see behind the fancy slide decks and prepared sales messages.

What should you do?

It is hard for first time PLM buyers to grasp the totality and at the same time identify the crucial details that can make or break your PLM project.

Don’t over-specify to compensate. You will not be able to specify up front how the solution and processes should be in 3 years. Even if you could the world will change in the meantime. It is more important to draw up the big lines and have a long term vision, strategy and plan. You should start with the most important areas and specify to such a level that you can differentiate. There are differences between the PLM solutions, you just have to know what to look for. If the differences is in an area that are of great importance to you it is better to find that out during the evaluation phase than in the implementation phase.

To be able to do this you could recruit or hire people who have done PLM evaluations and implementations before. It might seem expensive, but it will pay-off with a solution that is better fitted to your needs.

You might consider running a proof of concept (POC). But you risk going in the same trap. You have to know what to look for in the POC to get any value of it. Done properly a POC based on your data, products and your wanted way of working can be a really good approach.

You should look at other factors than just the feature list. The most important is the supplier itself: Have they done this many times before? Do they have understanding of your business? Do they act as real advisors guiding you in the right direction? Do they have references in your region?

See our How to select a PLM system blog post for more details about how to run a PLM evaluation.

Summary

PLM buyers: You don’t know what you don’t know about PLM. That means it is hard for you to distinguish the tools and the suppliers. Don’t try to specify everything. Have a clear vision of where you want to go and what you want to achieve and what is important for the business. Establish a commonly agreed strategy and a high level plan on how to get there.

Don’t go too much in detail, just where it matters. The challenge is to know which areas and details that are important for you and at the same time can differentiate the different tools and suppliers.

Focus instead on the suppliers and identify the one that is most likely to become a long-term partner ensuring your success. It is far more important to select the right supplier than selecting the right tool.

Tore Brathaug

Thursday, January 15, 2015

The PLM-user Pitch


The PLM system pitch and the related discussions is almost always focused on the decision makers - how should you convince the management to buy, and how should you show that you provide value with your implementation?

The topic is most often focused on the disconnect between IT and Business and how to bridge the gap.

It’s of course an important topic but today we will look at it from another angle.

There is another void to fill and that is the one between the benefit of the enterprise and the actual user of the system.

Neither vendors nor the companies looking for PLM systems have (enough of) this in focus. There is a functional focus, I can agree on that, but that is not necessarily the same thing as a user oriented PLM focus. It’s more about having a checklist to see that an application can fulfill the functional requirements, which is not really the same as having the user in the center.

So what would happen if we would focus on the users? Because once bought, a system such as PLM is not only good for the business as a whole, it is also intended to help users in their everyday work.

Tools and processes for the greater good

An enterprise tool is often emphasized as the tool which should support the complete company’s need and not necessarily the individual. We focus on overall process/information improvement and harmonization and not the end-users tasks and daily work.

A company oriented pitch is also often more future oriented, than what you would like to phrase it to an end-user. The employees are more focused on the present and solving the challenges of today. That’s where our pitch should be focused – the present and what it means for the individual.

An individual productivity tool

If you take the scope of PDM, you should be able to pitch the actual idea to make it about enabling the individual; making it easier to find the right information, enabling earlier transparency as well as collaboration. For complex data sets and/or tasks it will help out in keeping data integrity, and dependencies thereby offloading the workers from otherwise tedious and error prone tasks.

But unfortunately there are challenges with this pitch:
  • The end user and the way they want a system to behave and support them in their daily work is diversified. What makes a good fit for one will not necessarily fit others. Basically I don’t believe that there is a “Heinz ketchup of PLM”, fitting all tastes. I rather believe that the need is as diverse as the salsas that you can buy in your local supermarket.
  • If we talk about PDM systems - functions associated with PDM comes with quite a heavy baggage in terms of old system behavior which has not always been perceived as enabling. A shift in technology and the ability to work more seamlessly will most likely help out in making PDM applications less of a struggle in the future.
A Tool for Knowledge

The productivity pitch will not get that much traction if your PLM system is used to “only” specify your products once you have developed them, instead of being develop within it. Unfortunately this (mis)usage is not as uncommon as you might think. In many cases putting things into the system is an administrative task at the end of what one consider value adding activities, and this really undermines the individual’s perception of having the system support her needs.

But, independent of scenario you would probably gain one thing and that is a knowledge bank. The system will create transparency which would benefit the individual, as searchable and structured information will allow for higher productivity second time around.

This transparency will also benefit the people further down the chain. The earlier you manage to accomplish it the more power you will get of it, and it’s also an opportunity for business intelligence to analyze trends earlier which again could be used as a pitch for certain end users or consumers of information.

Democratization

By sharing knowledge we will enable decentralizing and distribution of tasks. Technology will enable this. Because by systemizing knowledge we can put it in the hands of “anyone”.

Think about simulation which previously was something that only highly specialized people worked with. Today software is taken the first hit through checking the output of the individuals work before integrating it with the rest of whatever solution one is working on. All domains have it; software, hardware, mechanical design, electronics, etc. And some will take the step to create mockups which brings multiple disciplines together.

There will always be a place for specialized skills but the frontier is and will continue to move as we manage to systemize knowledge. And this should appeal to the expert as it will allow her to focus on things which are less bread and butter, at the same time as it gives the non-expert more confidence in the output she produces.

A trendy phenomena is Internet of Things; think what we can do with data collected from products in the field and once we systemize that knowledge. How will that translate into the way we design our products or conduct or service and maintenance business? Once that data is cracked it can be used as BI put into the hands of the individual.

Could this bottom-up approach result in benefits on company level (for “the greater good”)?

Could we flip this around to make it about the company, and what is best for it? Of course we could. Thinking about and addressing the needs of the individual will at the end find its way to the bottom line, resulting in better overall quality, better flows, higher productivity, higher data quality, etc.

Conclusion

IT and PLM should not be seen as a support function next to the core business – your PLM processes is actually part of your business. In many companies today it is therefore within your PLM systems that you conduct your business. If we embrace that fact, the focus can’t always be on the benefits on company level, the day-to-day work has to find its way to the PLM pitch.

Robert Wallerblad

A Picture is worth a Thousand Words


My professional path has allowed me to work with many industries and type of customers - looking at just my recent year and it has taken me into classic manufacturing, automotive, defense as well as apparel. Something that has been a signature of my work across all these customers is the fact that I’ve been very visual in the way that I’ve been communicating. I’ve been using mockups to illustrate my ideas from pre-study, architectural reviews, scoping workshops, concept discussions, down to developer input and user stories. What I can say is this – independent of industry or audience, these artifacts are always appreciated and well received.
Engineers, spare part catalogue editors, configuration managers,   pattern makers, buyers, controllers, designers, .... I can continue this list ... managers, project sponsors, project owners, project managers, business developers, SW architects, SW tester, and SW developers, .... what do they have in common? Well, they want (and need) to be able to understand at least to some extent the IT solution that will affect them or that they will be responsible for.
Here is a small prezi on the topic that might give you some more food for thought. Enjoy (and don't miss the movie clip at the end)!
As you might understand by now I’m quite clear on my view on this topic. Don't get me wrong, I'm not saying that you should stop writing all nice diagrams, charts, boxes, and lanes that you do today (as long as they have a good purpose ;). But the audience for those artifacts is limited to experts, and unlike what you might think even techies at the IT-side find visual illustrations of a topic useful.
If you haven't used mockups before there is one trap that you will fall into: your audience will look at the mockup as something finished and fully covering – end users expect the solution to look and behave as the mockup and developers will try to realize every little inch of the picture without questioning. To mitigate this behavior, it is very important to apply some expectation management. The purpose of the mockup, its usage and “how to read it” should be clear to the audience (and preferably repeated as often as the mockups are shown ;).

It feels great to be understood and even better for the audience at the receiving end to actually understand. So try it out!
One last thing regarding mockups - They don't replace human interaction and verbal communication. It's a complement to that and all your current tools to make yourself understood.

Robert Wallerblad



This %&$#?@! PLM Application!



Have you ever encountered bad user experience in a PLM tool? I have a few times. So how do we address user experience in enterprise software such as PLM Systems?

UI is only one part of UX

When thinking about user experience (UX) of an application you might associate it with words like nice and modern looking graphical user interface (GUI). But it is so much more – in its core it’s about understanding the end-users need and to make the work-tasks as simple, effective, and intuitive as possible. Level 1 is to address things such as consequent usage of interaction patterns, wording, icons and other features that you might associate with the GUI. But that doesn’t necessarily mean that you will develop the right features. You might still miss the actual goal of your implementation.

Understanding the user and the context

So, back to what I considered core – it´s all about understanding the context and the usage. Is the target an expert user? Then it might be important to have an effective pixel-usage, and advanced features, which might have some threshold to learn, but which is motivated by the value it provides. Or, is it aimed for the broader audience, where it has to be intuitive, self-explaining and with zero thresholds? To understand this you need to more or less work in the same way as any business analyst, grasping the essence and details of the tasks that you are about to develop a support for. To know the business impact goal of the implementation is an important part of this, as it sets the framework for whatever feature or function you are about to develop.  You can probably implement “a thing” in hundred different ways but only a few of them will match the desired outcome (e.g. better overview, higher efficiency, transparency, or traceability).

Another important thing, which is put to its extreme when working with customers in the fashion industry (as I do now), is the amount of data that the user is exposed to, and the speed in which the user has to perform his/her tasks. This means that every click counts – if you do thousands of product developments per season you will have some demand on the tools which is supporting your processes. Things which normally might be considered annoying become critical issues. And bad performance becomes show stoppers as the users find other ways to conduct their daily work. If you think about it, it’s not any different to any other industry. It’s just that the situation is more extreme which makes UX a good focal point for efforts made to make life easier to the end-user.

Don't lay the load on the user

A typical trap is to make things over-complicated. This is often found in PLM tools. Tools providing out-of-the-box capabilities often take the path to provide a function which is as generic as possible, allowing as flexible usage as possible. This flexibility is also manifested in the fact that every screen comes fully loaded with features. Something that you most probably can either configure, or use preferences to adjust. The issue is that none of that is actually done to enhance the experience. Actually, you will most likely find this in a lot of highly customized or bespoke software as well, and for the same reason – it is hard to take decisions which limits your options even if it for a good cause; to keep it simple. In many cases you need to take a stand and choose a path for the usage of the software to make it work in a streamlined and effective way - by not taking the decision yourself, you force it upon the end user.

To quote Steve Jobs;

“Simple can be harder than complex: You have to work hard to get your thinking clean to make it simple. But it’s worth it in the end because once you get there, you can move mountains.”

There is money to make from good design

The value of good design is not only about pleasing the end-user. Areas which contribute to a faster ROI are:
  • Less need for support
  • Less error prone
  • Less need for user training
  • More through-put
  • More time spent on value adding tasks
But I have also heard some “softer” reasons for pushing for good design and that is to be able to appeal new, young, co-workers; you need to provide tools which don’t make the hair on their back stand up. That fight is not easy won as applications from the “consumer world” have transformed what we expect from an application in terms of usability. And mobile and cloud has done the same with availability, as we demand access from anywhere at any time.

What can we ask from the future?

I will not take the consumer and mobile path on this one, and I won’t take you to “star trek” millennia either…

Steve Krug’s book “Don’t make me think” is often mentioned when usability is discussed. Isn’t it time for someone to write the book “Don’t make me enter more information, please I beg you!”? I hope and believe that a lot of today’s tedious clicking and entering will be replaced by capabilities which will allow the user to shift focus from administrative to more value adding tasks. Aren’t we soon in the age of more intelligent PLM applications, which could enable more automated metadata creation? I'm not talking about mind-reading applications. It's more about utilizing the context in which the data resides, releasing data by moving out of the boundaries of native file formats, and borrow some from predictive coding. In short - don't make a human do the work that a machine can do.

Robert  Wallerblad
www.infuseit.com

*The title was inspired by the book "Jävla skitsystem" by Jonas Söderström

Monday, November 17, 2014

LCI – Document package or continuous process?

LCI or LifeCycle Information is a hot topic in the Norwegian Oil & Gas industry. For my international readers who do not know this term, it has to do with managing huge amounts of documentation from plant engineering through product engineering and fabrication. Then cross checking it all through multiple iterations. The documentation is then supplied to the Operator at several milestones in the project from early design through commissioning.

A more international term would be preparation of Documentation For Installation (DFI) and Documentation For Operation (DFO).

Rigorous demands on LCI from the operators
Operators put rigorous demands on what information they want in a project, and at which points in time they need it due to their need to monitor progress in the projects, and to be compliant with safety and regulatory standards. The Engineering procurement & construction contractor is responsible for collecting, checking and supplying the documentation from its own disciplines as well as all suppliers in the required way.

LCI Coordinators
Traditionally it has been the domain of a whole host of LCI Coordinators to make sure that all documentation is present and if not, make sure it is created…. However the “best” LCI coordinators manage to produce the information without “bothering” engineering too much. It has largely been a document centric process separated from the plant/product engineering process.

Varying LCI requirements from operators
One of the real headaches for the EPC’s are the varying requirements from different operators in different countries or especially when the end customer is a yard. I’ve witnessed rigorous and detailed LCI deliveries in a project for an operator, and a completely different set of deliveries for a yard. This challenge has led to more EPC’s defining their own LCI strategy and processes as their own best practice, while treating requirements from operators in different parts of the world as “add-ons” to their already existing LCI process.



Going from document-centric to data oriented approach
In recent years, I’ve started to see a shift from the separated document centric approach to a more data oriented approach where data is harvested from different data structures, or linked data in context if you will. This process is no longer separate from the plant design and project execution process, but rather an integrated part of it. This shift is very similar to how the aerospace industry is executing their projects. One such example is Airbus DMU (Digital Mock Up). With this approach it is easier to share and collaborate on data. Dependencies and consequences of changes are more easily understood and experiences can be harvested from one project to the next by copying data structures from one project to the other. Some EPC’s are also creating best practice template structures or libraries. I've seen this approach used successfully to facilitate re-use and to minimize engineering time during FEED phase (Front End Engineering & Design) and also during contract execution.

If you want more information regarding the differences between a document centric and data oriented approach I would recommend Jos Voskuils blog series on the subject.

CONCLUSION
The Oil & Gas industry is under pressure to save money and be more efficient. LCI is one of the domains where there is a lot to be learned from other industries. Building the LCI processes into your engineering and project execution processes will greatly reduce the LCI effort. Of course this demands that you have some way to collect, control and consolidate engineering and design data from various sources.

Bjørn Fidjeland
www.infuseit.com